Trim excess fat from the chuck roast. Cut into 2-inch chunks and pat dry. Coat evenly with dry rub. Let sit at room temp while smoker preheats.
Preheat Smoker
Set smoker to 250°F. Add a water pan to retain moisture. Use cherry wood for a sweet, mild flavor. Oak or pecan also work well.
Smoke the Meat
Place the meat chunks directly on the smoker or on a wire rack. Smoke until internal temp reaches 165°F (about 2.5 to 3.5 hours).
Spritz every 45 to 60 minutes after the first hour.
Braise the Burnt Ends
Transfer meat to a foil pan. Add butter, honey, BBQ sauce, and brown sugar. Toss to coat. Cover tightly with foil.
Continue smoking until internal temp is 195 to 203°F and meat is fork-tender (another 1.5 to 2.5 hours). Stir occasionally.
Optional Finishing
Remove foil, stir, and return to the smoker uncovered for 20 to 30 minutes to thicken the glaze.
Serve
Enjoy with BBQ sides or pile onto buns with pickles and coleslaw.
Notes
🥡 STORAGE
Store leftovers in an airtight container in the refrigerator for up to 4 days.
For best results, store with extra sauce to keep the meat moist.
♨️ REHEATING
Oven: Preheat to 300°F. Place burnt ends in a foil-covered baking dish with a splash of beef broth or BBQ sauce. Heat for 15-20 minutes until warmed through.
Microwave: Place in a microwave-safe dish with a splash of broth or sauce. Cover loosely and heat in 30-second bursts, stirring between each burst.
Skillet: Reheat in a covered skillet over medium-low heat with a little butter or sauce. Uncover for the last few minutes to caramelize the edges.
❄️ FREEZING
Cool completely, then store in a freezer-safe container or zip-top bag for up to 3 months.
Add a bit of extra sauce before freezing to help retain moisture when reheated.
💡 TIPS FOR BEST RESULTS
Use a well-marbled chuck roast for tender, juicy burnt ends.
Spritzing during the smoke helps develop a flavorful bark and keeps the meat from drying out.
Make the rub ahead of time to save time on cooking day.
Stir the meat in the sauce occasionally during the braising step to ensure an even coating.
🍳 ALTERNATE COOKING METHODS
Oven: Roast the seasoned meat chunks on a rack over a baking sheet at 250°F. Use liquid smoke in the braising mixture to mimic the flavor of a smoker.
♻️ LEFTOVERS
Repurpose leftovers into BBQ sandwiches, nachos, tacos, or loaded baked potatoes.
Chop and mix with scrambled eggs or omelets for a smoky breakfast twist.